AUTOMATION AND CONTROL SOLUTIONS
Comprehensive services that help you do more.
Managing modern industrial processes requires a partner who understands the entire picture and integrates systems that enhance efficiency and minimize downtime.
Power Solutions Group provides complete services, from stand-alone machine controls to complex plant-wide networked automation, instrumentation and information solutions.
As your Main Automation Contractor (MAC), Power Solutions Group combines expertise in engineering, integration and field services to provide a single point of responsibility for your project's success. We work with you from initial design and pre-FEED studies all the way through commissioning and long-term operational support.
As your single source of trusted solutions, we offer:
We offer comprehensive automation services. Our expertise spans major platforms and applications, allowing us to work on any automation and control project.
Core Control and Monitoring Platforms
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Distributed control systems (DCS): Gain total command over your plant's complex, continuous processes with a fully integrated DCS.
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Programmable logic controllers (PLC): Enable maximum reliability and consistent performance for your critical machinery and production lines.
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Supervisory control and data acquisition systems (SCADA): Achieve centralized command and visibility over your geographically widespread assets, such as pipelines, utilities or remote facilities.
Safety and Asset Protection Systems
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Safety instrumented systems (SIS): Protect your people, assets and the environment with an SIS designed to reduce process risks.
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Electrical controls and monitoring systems (ECMS): Gain intelligent control over your facility's electrical infrastructure through load management and load shedding, minimizing costly outages and managing energy costs.
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Burner management systems (BMS): Ensure the safe and compliant operation of your boilers and other equipment and protect your assets while reducing fuel costs.
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Relay, metering and control upgrades: Mitigate the significant risks posed by aging and obsolete protection systems with a modernization plan that enhances system reliability.
Process Optimization and Efficiency Solutions
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Advanced process control (APC): Move beyond basic automation and unlock the full potential of your production process with higher-level strategies that actively optimize for increased throughput.
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Electrical drive systems: Achieve precise speed and torque control for your most demanding industrial machinery and improve product quality, reduce energy consumption and minimize mechanical wear.
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Generator control solutions: Maintain continuous power for your critical operations and manage energy resources with our advanced control solutions for primary and standby power.
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Thermal and emission reduction solutions: Reduce your operational costs and ensure environmental compliance with our thermal and emission reduction solutions.
System Foundations and Life Cycle Support
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Instrumentation: Equip your application with the right field instruments for accurate, reliable data. We'll help you identify the correct equipment for each critical process.
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Industrial IT (IIT): Run your automation system on a secure, high-performance IT infrastructure. Our service also includes fiber-optic termination and maintenance.
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Multiplatform field support: Verify that your systems deliver value for their entire life cycle with our expert on-site support for construction, commissioning and operations.
Automation
Burner Management System Solutions
Industrial facilities often rely on legacy burner controls that have outlived their operational lifespan. Burner management systems (BMS) more than 10 years old frequently lack the data visibility and safety interlocks required by modern standards. These aging units create significant liabilities, ranging from unplanned downtime to noncompliance with critical safety codes.
Electrical Engineering, TFS, Automation
Relay, Metering and Control Upgrades
Power Solutions Group can help identify obsolete equipment and scope out upgrades necessary to bring these systems in line with the latest technology.
Electrical Engineering, Automation
Generator Control Solutions
Advanced generator control solutions from Power Solutions Group offer reliable power. Optimize system performance, paralleling and monitoring with a NETA-accredited partner.
Electrical Engineering, Automation
Water and Wastewater Management
Facilities like wastewater treatment plants and lift stations rely on electrical engineering to deliver clean water and ensure effective wastewater treatment. Power Solutions Group provides the water treatment plant electrical services these facilities need.
Electrical Engineering, Automation
Bulk Materials Handling
Power Solutions Group designs electrical and automation systems for bulk materials handling, delivering safer operations, improved efficiency and minimized downtime.
Electrical Engineering, Automation
Electrical Drive Systems
Industrial motor systems account for approximately 51% of electrical use in the U.S., making them one of the largest operational expenses for manufacturers. When drive systems fail or operate inefficiently, the financial impact is immediate.
Whether you're running a plastic extrusion machine or managing a multi-stand high-speed rolling mill, your electrical drive systems demand precision engineering, seamless integration and ongoing support. Power Solutions Group delivers custom electrical drive systems for manufacturers who prioritize reliability or performance.
ADVANTAGES OF AUTOMATION AND CONTROL SOLUTIONS
By integrating intelligent control systems, industries like oil and gas, power generation and manufacturing gain tangible advantages that directly impact their bottom line, safety record and competitive edge. These benefits include:
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Improved safety: Automation removes personnel from hazardous environments and automates repetitive tasks, reducing the risk of human error and injury.
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Increased uptime: By providing consistent, predictable control and monitoring, automation minimizes the unpredictability that leads to unplanned downtime. Advanced systems predict potential failures before they occur, allowing you to schedule proactive maintenance.
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Optimized efficiency: Automation ensures every cycle is consistent, reduces waste of raw materials and energy, and pushes your equipment to produce the maximum possible output without sacrificing quality or safety.
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Informed decisions: Modern control systems like SCADA gather vast amounts of data, giving operators a complete view of the entire process and enabling them to make informed decisions that improve performance and troubleshoot issues quickly.
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Simplified regulatory compliance: Automation provides the precise control and detailed data logging required to meet strict environmental and safety regulations and simplify audits.
WHY PARTNER WITH US ON AUTOMATION AND CONTROL PROJECTS
As your expert industrial automation integrators, we deliver automation and control solutions that perform reliably from the moment we commission them, providing immediate and lasting value to your operations.
Our extensive track record, encompassing over 10,000 successful projects since 2006, gives us an unmatched depth of experience. We have encountered and solved challenges across a vast array of industries and platforms, from stand-alone PLCs to complex, plant-wide DCS and SCADA systems.
Our well-rounded and skilled personnel apply this deep knowledge to understand your unique operational goals and deliver reliable automation and control systems.
When it comes to designing and modeling automation systems, Power Solutions Group stands out as the ideal partner for your project. Fill out our online form to speak to an automation expert.