Custom Electrical Drive Systems for Industrial Applications

Off-the-shelf solutions rarely meet the demands of heavy industry. Electrical drive systems for industrial applications require tailored designs that account for torque, speed, load requirements and the unique challenges of your production environment. Our engineering team brings decades of expertise to numerous electrical drive system applications, including steel and nonferrous rolling, pulp and paper, plastics, tire and rubber manufacturing and many other major industrial applications.

We design drive systems that reduce energy waste, lower operating costs and improve product quality. From continuous hot dip galvanizing lines to synchronous mill controls, we engineer solutions for complex applications that demand precision.

Our experience spans variable frequency drive applications, flying cutoff systems, winders, calenders and rotary cutoff operations. We configure each system to integrate smoothly with your existing infrastructure, delivering measurable improvements in efficiency and control.

End-to-End Drive Systems Engineering Services

Power Solutions Group manages the full life cycle of your project, eliminating the integration headaches that come from coordinating multiple vendors. Our drive systems engineering services start with identifying your application requirements and developing a detailed bill of materials. We handle system hardware engineering, equipment selection and specification development so you receive a solution built to your exact needs.

Our scope includes controls schematics, panel design, cable schedules and logic diagrams. We also provide software design and programming for PLC, HMI and computer systems, ensuring your drive system communicates effectively with plant-wide controls. From procurement and project management to field installation, we serve as your single point of accountability. Our holistic approach reduces risk, shortens timelines and ensures every component works together from day one.

Reliable Commissioning and Life Cycle Support

Properly commissioning electrical drive systems is essential. The average cost of unplanned downtime in industrial facilities now ranges from $25,000 to over $500,000 per hour, depending on facility size and sector. One improperly configured drive can halt an entire production line.

Our NETA-accredited field commissioning services verify that every system meets national safety and performance standards before it goes live. We'll validate functionality, test safety interlocks and confirm integration with your existing controls.

After drive systems commissioning, we provide continued process improvement, routine preventive maintenance and 24/7 emergency field response. When a critical drive fails at 2 a.m., our technical experts are the ones you call. We'll keep your systems running so your operations stay profitable.

Ready to Optimize Your Drive Systems?

We help industrial facilities minimize inefficiency and downtime. Power Solutions Group combines technical expertise, NETA-accredited commissioning and around-the-clock support to deliver electrical drive systems that improve safety, reduce energy costs and operate reliably for years. Contact our engineering team today to schedule a consultation or system assessment.