Integrated Electrical and Controls Engineering for Materials Handling

Power Solutions Group brings two decades of electrical engineering expertise to bulk material handling engineering operations. Our approach integrates power systems, instrumentation and automation controls to create cohesive solutions that maximize throughput while reducing operational risks. We work alongside mechanical and structural teams to ensure electrical infrastructure supports every aspect of your material flow.

Our engineering team addresses the challenges of working in bulk materials environments. From managing high-voltage motor controls for conveyors to implementing precise positioning systems for shiploaders, we deliver solutions built on our proven success.

Comprehensive System Integration Capabilities

Bulk material handling systems demand seamless coordination between electrical and mechanical components. Our team specializes in designing and implementing integrated automation solutions that tie together motor controls, variable frequency drives, SCADA systems and safety interlocks. This prevents bottlenecks, reduces downtime and gives operators complete visibility into system performance.

We also provide power system analysis and audits for bulk materials handling terminals. These assessments identify potential failure points, optimize energy consumption and ensure your electrical infrastructure can support current operations and future expansion.

The Equipment We Work With

When partnering with our team, you benefit from professionals who provide engineering solutions involving the following equipment and systems:

• Shiploaders

• Stacker/reclaimers

• Bucket-wheel excavators

• Belt wagons

• Cable reel cars

• Conveyors and trippers

• Railcar indexers

• Rotary and bottom dumpers

• Crushers

• Hydraulic walking-leg systems

• GPS positioning of mining machines

• Power system analysis and audits for bulk materials handling terminals

Safety and Reliability Through Expert Engineering

Electrical failures in bulk materials handling systems create hazards outside of downtime. Arc flash risks, equipment damage and personnel safety concerns make electrical design essential. As a NETA-accredited organization, Power Solutions Group verifies that your systems meet recognized safety standards while maintaining operational efficiency.

Our team implements protective relaying schemes, arc flash mitigation strategies and safety systems that protect both people and equipment. We also design electrical systems with maintenance accessibility in mind, reducing the time technicians spend in potentially hazardous areas. Aside from the initial installation, we offer technical field services, including preventive maintenance, emergency support and system troubleshooting.

Bulk Materials Handling Services Available

Our materials handling team is made up of electrical, instrumentation and controls engineers, who together provide a wide range of services, including:

• Project management

• Power, instrumentation and controls engineering

• Supply management

• Construction supervision

• Commissioning and startup

• Software development

• System simulation

Custom Solutions for Your Specific Project

Bulk materials handling operations face distinct challenges. Port terminals loading ships have different requirements than mine sites moving ore through crushers, and fly ash handling systems operate under different conditions than grain terminals. Power Solutions Group tailors electrical and automation solutions to match your material characteristics, throughput requirements and operational constraints.

Our bulk loading engineering approach starts with learning your process. We evaluate material properties, environmental factors, equipment configurations and operational goals before designing electrical systems. Whether you need GPS for mining equipment, cable reel systems for mobile machines or sophisticated controls for automated stacker-reclaimers, our team has the knowledge and skills to deliver.

We serve clients across mining, manufacturing and industrial sectors where bulk materials handling plays a central role.

Worldwide Experience

The Power Solutions Group team has completed bulk materials handling projects in a variety of locations, including:

• Canada

• British Columbia, Alberta, Saskatchewan, Newfoundland and Labrador

• USA

• Washington, Michigan, and Wyoming

• Mexico

• Peru

• Venezuela

• Chile

• South Africa

• South Korea

• Australia

Partner With Electrical Engineering Experts Today

Bulk material handling engineering services require more than equipment installations — they demand a deep understanding of how electrical systems, instrumentation and controls work together under demanding conditions. Power Solutions Group's track record spans continents and applications, with a team ready to support your project from concept through completion.

Our 24-hour emergency support ensures you're not alone should an issue occur. When you partner with Power Solutions Group, you gain access to electrical engineering specialists who understand bulk materials operations inside and out. Contact our team to discuss how we can optimize your systems for safety.