Power Solutions Group eliminates these risks by delivering comprehensive combustion management solutions. As a Main Automation Contractor (MAC), we go beyond supplying hardware. We engineer, install and commission fully integrated systems that replace obsolete technology. Our approach transitions your facility from reactive maintenance to predictive reliability, ensuring your thermal processes meet the demands of modern production while adhering to the strictest safety standards.

Turnkey Design, Modification and Replacement Services

We provide a single point of responsibility for the entire life cycle of your combustion assets. Whether you require a complete retrofit of a multi-burner utility boiler or a targeted modification to a process heater, our engineering team designs custom logic tailored to your specific infrastructure.

Our experts specialize in integrating advanced BMS control system hardware, including PLCs and DCS platforms, into your existing plant architecture. We move beyond restrictive mechanical relay logic, implementing digital solutions that offer precise control over fuel trains, igniters and flame scanners. This seamless integration ensures that your automation and control solutions communicate effectively, providing operators with clear diagnostics and control authority.

From the initial engineering study to the final site acceptance test, our technical field services team manages the physical installation and startup. This turnkey execution minimizes vendor interfaces and accelerates project timelines.

Engineered for Safety and Regulatory Compliance

Combustion safety allows for zero margin for error. A robust burner safety system is your primary line of defense against catastrophic equipment failure and personnel injury. Power Solutions Group designs every system to strictly adhere to the Boiler and Combustion Systems Hazards Code NFPA 85 and NFPA 86 standards.

Recent shifts in industry codes now drive the adoption of Safety Instrumented Systems (SIS) with SIL 2 capabilities for combustion applications. We engineer these high-integrity systems to automatically execute safe shutdown sequences during flame failure or abnormal process conditions. To validate these safeguards, our NETA-accredited technicians perform rigorous acceptance testing on every interlock and sensor, certifying that the safety logic functions exactly as designed before the first fire.

Driving Emissions Reduction and Operational Efficiency

Modernizing your BMS is also a financial and environmental imperative. With the EPA's 2004 National Emission Standards for Hazardous Air Pollutants (NESHAP) updates enforcing stricter limits on major source boilers, precise control is essential for compliance.

Our solutions incorporate emissions reduction burner strategies that optimize the air-to-fuel ratio in real time. By minimizing excess air and tuning combustion variables, modern systems can help boilers achieve combustion efficiency ratings of over 83%. This precision directly translates to reduced fuel consumption and lower greenhouse gas output.

Partner With PSG for Complete Combustion Life Cycle Support

Reliable thermal operations require a dedicated engineering partner. Power Solutions Group offers the technical depth and field experience necessary to manage your combustion assets from concept to decommissioning. Centralizing design, installation and maintenance with one team ensures accountability and long-term system integrity.

Contact our engineering team today to schedule a BMS compliance audit or discuss your upgrade requirements.