As your single-source partner for both engineered manufacturing and InterNational Electrical Testing Association (NETA) accredited field services, we provide three critical capabilities — sourcing obsolete or hard-to-find cable assemblies for aging equipment, verifying system reliability through rigorous acceptance testing and restoring power rapidly through emergency fault location and cable splicing services.

Custom Cable Manufacturing and Assemblies

When OEMs discontinue product lines, facility managers face an impossible choice between retiring functioning equipment prematurely or risking failure without replacement parts. Power Solutions Group eliminates this dilemma through custom-engineered product solutions that replicate unattainable components to exact specifications. Our engineering team reverse-engineers cable assemblies, harnesses and test leads for control, power and instrumentation applications up to 35kV.

Whether you need a single prototype or batch production for planned replacements, we manufacture custom cables individually tailored to your system requirements. Every assembly undergoes comprehensive bench testing before delivery to verify it meets or exceeds original design criteria.

NETA-Accredited Cable Testing and Commissioning

Installation represents only half of a successful cable deployment. Without proper verification, hidden defects in workmanship or materials can lead to failures upon energization. Power Solutions Group provides comprehensive acceptance testing and commissioning services that validate system integrity before your cables carry operational loads.

According to ANSI/NETA (MTS-2023), maintenance testing can identify potential problem areas before their consequences become disastrous. Our diagnostic capabilities include Very Low Frequency and Tan Delta testing performed in accordance with IEEE 400.2 standards, which assess cable aging and insulation degradation without damaging healthy materials.

Partial discharge testing detects microscopic insulation defects invisible to conventional inspection methods, identifying weaknesses before they escalate into complete failure. High-voltage hipot testing verifies dielectric strength under simulated load conditions, confirming cables can withstand operational stress.

Emergency Cable Field Services

Our emergency call-out service teams deploy specialized cable locating and fault-finding technology that pinpoints underground faults within inches using thumping and Time Domain Reflectometry (TDR) methods, dramatically reducing excavation scope and restoration time.

For cable splicing and cable terminating services, our technicians hold manufacturer-specific certifications from Pfisterer, TE Connectivity and MV Power, ensuring warranty-compliant workmanship on heat shrink, cold shrink and pre-molded terminations. This expertise is critical, given that independent testing data shows approximately 36% of cable failures stem from improper installation and external damage issues combined.

Our 24/7 emergency response capability delivers rapid deployment for urgent repairs, while our confined space certifications enable precision splicing of shielded power cables and fiber optics in challenging environments where access restrictions complicate conventional methods.

Why Partner With Power Solutions Group?

As a NETA Accredited Company, Power Solutions Group adheres to the rigorous safety and technical standards established by ANSI/NETA for both acceptance-testing and maintenance-testing specifications. Safety remains paramount in every project we undertake, with comprehensive programs that exceed industry baseline requirements and protect both personnel and plant assets during high-voltage operations.

Secure Your Critical Power Infrastructure

Obsolete components and unverified installations can compromise your operational reliability. Whether you need custom-engineered cable assemblies or emergency cable testing and fault locating, Power Solutions Group delivers the expertise and accreditation your critical systems demand. Contact us today to discuss your cable fabrication or field service requirements.