Power Solutions Group bridges this gap. Our team consults, designs, engineers and manufactures custom product solutions to help resolve your most complex problems. By delivering custom-engineered electrical solutions that align with your specific operational requirements, we provide continuity and confidence so you can keep operations running. With us, you'll receive high-reliability, mission-critical products built to withstand rigorous industrial demands, ensuring your power systems remain safe, compliant and operational.

Solving Unique Challenges in Critical Infrastructure

Aging infrastructure and specialized industrial environments frequently reject modern, standard replacements. Trying to force a new, standard component into a legacy system is often like trying to fit a square peg into a round hole — it requires costly modifications to the facility or compromises system integrity.

Power Solutions Group engineers take a different approach. We evaluate your specific electrical and physical constraints first, then design custom-engineered solutions that fit your existing footprint. This methodology allows us to support various applications that mass manufacturers overlook.

Our capabilities include designing specialized power supplies, such as the PS12/480, and high-voltage testing devices tailored to specific voltage classes. We also fabricate custom control panels and cabinets for unique industrial safety systems. These targeted interventions allow utility, mining and manufacturing operations to maintain continuity without the exorbitant cost and downtime associated with massive system overhauls.

Overcoming Obsolescence With In-House Manufacturing

The “end-of-life” (EOL) notice is a common crisis for EHS and plant managers. When a critical circuit board or component becomes obsolete, OEMs often suggest a total system replacement. This is a capital-intensive solution for a single failed part. Power Solutions Group offers life-extension strategies through our in-house lab. Unlike competitors who outsource fabrication, we maintain the internal capability to reverse engineer and produce custom-manufactured components that replicate or even improve upon the original design.

Using proactive engineering to overcome obsolescence is widely accepted mitigation tactic to prevent the constant replacement of parts that still have plenty of life left. We also specialize in recreating replacement circuit boards, such as the PC 24 and PC 25 series, and legacy timers like the PM-71, even when they're otherwise unavailable. This ability to manufacture unavailable parts allows you to save your capital budget for strategic upgrades rather than forced replacements, effectively preventing extended downtime.

Comprehensive Technical Assistance and Troubleshooting

Hardware is only half the equation. When equipment behaves unpredictably, you need expert electrical engineering consulting and support. Power Solutions Group provides expert technical assistance and troubleshooting for complex power system challenges.

We often serve as a technical liaison, bridging the gap between facility teams and equipment vendors. Our engineers can create direct lines of communication to clarify technical issues and ensure the vendor specifications meet your actual site conditions.

Contact Us for Custom-Engineered Product Solutions

Electrical problems and discontinued parts can threaten your facility's uptime. Whether you need to reverse-engineer a single obsolete circuit board or design a fleet of custom cables, Power Solutions Group delivers safety-focused, engineer-backed results.

Our technical experts are ready to discuss your specifications, drawing requirements and manufacturing timelines to keep your facility running reliably. Contact our team today.