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Component-Level Service and Repair

ESD, Electrical Engineering, Electrical Safety

Unplanned downtime can cost manufacturers an average of up to $260,000 per hour. When a critical component fails, original equipment manufacturers (OEMs) often push for total system replacement, creating massive unbudgeted capital expenses and extended lead times that keep your operations offline. Power Solutions Group offers a smarter alternative.

Our component-level service restores equipment function without the cost or delay of full replacement, getting your facility back online faster while preserving your capital budget.

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The Strategic Value of Component-Level Repair

Repairing specific failed components provides measurable financial and operational advantages over purchasing new equipment. Beyond cost reduction, our repair approach bypasses global supply chain delays that can extend new equipment lead times by weeks or months. We diagnose and repair the specific failure point, returning your asset to service in days rather than waiting for replacement units.


Component repair also supports corporate sustainability initiatives. Remanufacturing uses 80% to 98% fewer raw materials than traditional manufacturing, significantly reducing your facility's environmental footprint. Our electronic component maintenance services extend asset life cycles and reduce industrial e-waste, helping you meet environmental, social and governance targets while reducing costs.


Expert Electrical Equipment Repair and Refurbishment

Our engineering team possesses deep expertise across industrial automation systems, medical equipment and IT power systems. We serve facilities that rely on mission-critical electrical assets where downtime directly impacts production capacity and revenue. Our diagnostic capabilities extend down to the circuit board level, troubleshooting specific SMD components rather than condemning entire modules as unrepairable.


When OEMs issue an end-of-life notice or discontinue replacement parts, our fabrication capabilities address the resulting obsolescence. We engineer and fabricate custom components for equipment that OEMs no longer support, extending the operational life of assets you've already invested in. Our electrical equipment repair and refurbishment services include complete retrofitting and equipment overhauls that restore function and often exceed original performance specifications.


Certified Precision: ISO 9001 and ISO/IEC 17025 Calibration

Power Solutions Group distinguishes itself from generic repair shops through our accredited engineering approach. We comply with ISO 9001 and ISO/IEC 17025, the international standards for quality management and calibration laboratory competence. These accreditations confirm that our measurements are accurate, traceable and compliant with the highest industry expectations.


Our testing and commissioning capabilities encompass all types of high, medium and low voltage electrical equipment, including:

  • Ductors

  • Relay test sets

  • Hipot testers

  • C-bridges

  • Insulation testers

  • Hospital test equipment

We perform all calibrations using Test Uncertainty Ratio and guard banding techniques. This technical rigor assures engineers that every repaired and calibrated asset returns to serve with validated accuracy.


Proactive Electronic Component Maintenance Services

Our preventive maintenance programs identify and address potential failures before they cause production disruptions. We provide comprehensive life-extension services that maximize your return on existing assets. Our maintenance capabilities include:

  • Fuse inspection and replacement

  • Battery inspection and reconditioning

  • Cable inspection and repair

  • Lubrication of mechanical components

  • Contact cleaning and polishing

  • Anti-static treatment of analog meters


Our engineers will also conduct root cause analysis to determine why any failures may have occurred, examining factors such as heat stress, vibration, voltage spikes and environmental conditions. From there, we can recommend modification or operational changes that prevent recurrence.


Let Us Restore Your Critical Assets

At Power Solutions Group, our component-level service extends equipment life, reduces capital expenses and enhances safety through certified precision. Our engineering-grade approach delivers the reliability your operations demand without the cost burden of premature replacement. Contact our technical experts today to schedule an evaluation of your critical electrical assets.

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